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2024-12-02 02:49:16
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smt技术一、smt简单介绍smt-surface mounted technology,即表面贴装技术,是一种先进的电路组装技术,自上个世纪60年代问世以来,就充分显示出其强大的生命力,它以非凡的速度走完了从诞生、完善直至成熟的路程,迈入了大范围的应用旺盛期。如今无论是投资类电子产品还是民用类电子产品,都有它的身影。smt-surface mounted technology came out in the 1960s, which ** an advanced technology serviced for circuit manufacturing, and from then it has been stronger which comes through the course of na**sance, growth, and maturation as the speed of extraordinary. and now it has coming into the application blooms whether in the areas of investment or civil using.smt是一门新兴的、综合性的工程科学技术,涉及到机械、电子、光学、材料、化工、计算机、网络、自动控制等技术。smt ** a newly & synthetical engineering & science tech. which deals with mechan**m, electron, optics, material, chem**try, computer, net, auto-control tech. etc.smt从狭义上讲,是将表面元器件贴装到pcb上,经过整体加热实现电子元器件的互联;从广义上讲,它包括片式元器件、表面组装工艺和材料。according to the narrow sense we describe smt ** put the parts onto pcb and then by whole calefaction to reality the electron parts & pads jointing, and according to board sense smt including slice parts, process and materials.smt工艺有以下组成部分,包括:pcb准备检查、检查工艺;焊膏印刷、检查工艺;贴装工艺;贴装后插件、检查;固化工艺;在线检查工艺;修正工艺;在线检测即ict;质量检查;功能测试;返修工艺;包装工艺;标签工艺等。smt process cons**ts of the following parts: board preparation & checking, screen printing, mount, hand placement & checking, reflow, aoi, modification & stuffing, ict, quality checking & assure, fat, rework, package, label etc. smt 生产线由上料机、锡膏印刷机、接驳台、贴片机、回流焊、aoi设备、ict 设备、fat设备、下料机等组成。smt production line cons**ts of loading, screen printing, handplace desk, mounter, reflow, aoi, ict, fat, unloading equipment etc. 二、smt特点1、组装密度高、电子产品体积小、重量轻,贴片元件的体积和重量只有传统插装元件的1/10左右,一般采用smt后,电子产品的体积缩小40%~60%,重量减轻60%~80%;high mount cons**tency, little cubage & weigh of electronic product. the cubage & weigh of component ** about 1/10 of the traditional insert-parts. the electronic cubage will reduce about 60%~80% after adopting the smt.2、可靠性高、抗震能力强,焊接缺陷率底;high dependability & quivery res**tance capability and low solder defects etc.3、高频特性好,减少了电磁和射频干扰;good quality of high frequency to reduce the interference of electromagnet**m & radial.4、易于实现自动化,生产效率高,降低约为30%~50%的成本。节省材料、能源、设备、人力、时间等。easy to realize automatization, high product efficient, reduce about 30%~50% costs and s**e material, energy, equipment, time etc.三、采用smt的缘由:1、电子产品追求小型化,原先穿孔插件已经无法满足要求;the traditional insert-parts can’t sat**fy with the electronic products minitype trend requires.2、电子产品功能更加完整,目前采用的集成电路—ic已经没有穿孔插件,特别是大规模、高集成ic不得不采用表面贴装技术;more functions of the electronic products. the trend ** that cosmically & high integration ic adapts to the smt and there ** no insert-parts in ic so far.3、产品批量化、生产自动化、生产企业为提高自身竞争力、满足客户需求,大力提高产品质量及降低生产成本;the batch production, produces automatization, reduce costs, and improve the quality are the ways to improve the self-competition power and sat**fy the customers’ requires.4、电子元件的发展、集成电路---ic的开发及半导体材料的多元使用;electronic parts developing, ic researching and much use of semiconductor material. 5、电子科技**实在必行,追逐国际潮流。electronic technology revolution ** forcefully and goes after the international trends.四、公司简介日东科技(控股)有限公司创立于1984年,是全球电子设备产业的先锋企业之一。公司占地面积6万平方米,整个公司的员工人数达1800多人,其中技术开发人员占15%。日东在技术开发不断创造出**性的业绩。并于2000年10月在**主板股票上市。从个人公司转变为股份有限公司。 公司以研究技术、销售为产业,并以高科技产业为产业发展目标,产品以汽车行业自动化转变为自动化系统,氮气无铅波峰焊、回流焊、视觉全自动丝印机、邦定机及各行业自动化总装线,并与韩国三星合作推出smt表面贴装设备。自动化仓库和智能化全立体仓库。日东新电子合作,开发销售ict在线测试仪,与韩国amf**合作销售x-ray检测机、代理acculogic boundary scan 产品,与美国ok公司合作销售焊接设备,生产物流设备、环保清洗设备、静电、喷涂/喷粉生产线、代理oem程控机柜和钣金制作等。 日东投入大量的人力资源,在产品的开发、设计研究,为不断变化市场需求提供技术支援,建立多方面的发展**,为**发展的国内外企业提供良好的服务**, 集团公司产品的主要销售对象为电子产品的生产商,包括资讯科技、消费电子产品、通讯产品等行业。集团公司的销售网络遍布,包括上海、北京、西安、成都、厦门及深圳并于日本设有办事处,随着**的市场推广越来越大,重要性不断增加。日东集团已拥有多种不同的业务领域,近年逐步向海外市场发展。日东公司于1997年被韩国三星公司正式授权销售三星贴片机,并成为**地区总代理。自此本公司一直为客户提供先进的表面贴装生产设备。凭着自身的优势,在短短的几年时间内,本公司销往**地区的不断增长。为了更好地服务于客户,公司不断地派工程师赴韩国培训,并于2001年产5月在深圳与韩国三星联合成立了smt客户支援中心,为客户提供全套更优质更完善的服务。profilefounded in 1984 at hong kong, sun east technology(holdings) ltd. ha**een developed into one of the major electronic equipments manufacturer and supplier in china. since 16 oct. 2000, sun east has been l**ted in hong kongstock exchange market.production resourcessun east has set up her own industrial zone in shenzhen and shanghai, with a total factory area of 76,300 square meters. the group has over 1,800 staffs, in which about 300 are professional engineers and technicians.productsproducts:screen printing, soldering, and surface mount technology (smt) equipments for assembling printed circuit boards (pcb);others:electronic equipments likes bonding machine, testers, coating equipments, cleaning systems, electroplating equipments, automatic log**tics warehouse equipments, sheet metals processing, automatic production line, and etc.marketsales network of sun east covers all the china includes shanghai, beijing, xian, **, xiamen, and shenzhen. the group also establ**hed her office in japan and developed overseas market as well.the major target market of sun east ** electronics and it industry likes manufacturers of computers, consumer electronics, communications equipments, portable digital electronics products, and etc.sun east has been authorized by samsung corp. of korea as sole d**tributor since 1997 to d**tribute chip mounter. since then, more than 800 sets of the machines h**e been sold. to maintain good services and technical supports to our customers, we h**e sent our engineers to samsung corp of korea constantly. in may 2001, we h**e further cooperated with samsung to establ**h a smt customer support centre in shenzhen to provide the quickness response to our customers三、产品介绍/products introduction 1、韩国三星系列/sumsung serialscp20e经济型贴片机/economical chip placercp40全视觉激光贴片机/flexible component placercp45全视觉泛用贴片机/high speed & flexible component placercp50多功能贴片机/multi-functional component placercp60l超高速泛用贴片机/fast & flexible component placerdp-50高速点胶机/high speed d**penservss-3c检测设备/inspection system2、日东系列sem-668视觉全自动印刷机/full v**ion automatic screen printersem-328视觉半自动印刷机/semi-automatic v**ion screen printersem-300半自动印刷机/semi-automatic screen printernt系列氮气无铅回流焊/n2 lead-free hot air rrflow systemwin 系列热风回流焊/hot air reflow systemld/ul-300全自动pcb上下料装置等设备/automatic pcb loader/un-loader equipment.3、其他日本esv-304全视觉外观检测装置/full v**ion aspect inspect equipmentesi-2002ict在线测试设备/in-circut tester德国rehm系列回流系统/rehm soldering systemsmt工艺介绍/smt process introduction一、 smt工艺流程图/smt process flow chartsmt生产线完整的工艺流程图fail passfail passfail pass 20210311